基于转台自身信号的精度在线监测方法
DOI:
CSTR:
作者:
作者单位:

1.中国计量大学计量测试与仪器学院杭州310018; 2.中国计量科学研究院北京100029; 3.浙江省质量科学研究院杭州310019

作者简介:

通讯作者:

中图分类号:

TH712

基金项目:

国家重点研发计划(2023YFF0615703)、国家自然科学基金(52175526)、浙江省基础公益研究计划(LTGC24E050001)、浙江省市场监督管理局科技计划(ZC2023002)项目资助


Online monitoring method for the accuracy of the rotary table based on its own signals
Author:
Affiliation:

1.College of Metrology Measurement and Instrument, China Jiliang University, Hangzhou 310018, China; 2.National Institute of Metrology, Beijing 100029, China; 3.Zhejiang Institute of Quality Sciences, Hangzhou 310019, China

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    针对转台在长期运行中精度保持与监测的实际需求,提出了一种基于转台自身信号的精度在线监测方法。以ISO230-2标准中定义的定位精度A和重复定位精度R为核心监测指标,建立了由转台圆周定位偏差ε(θ)到监测指标的映射模型;通过分析双读数头输出信号的相位关系,结合傅里叶变换实现圆周定位偏差的自分离与精度指标的在线计算。在此基础上,设计并实现了基于ZYNQ的在线监测系统,针对信号同步采集与最优谐波阶次选择两个关键问题进行理论分析并提出解决方案。搭建实验平台,以自准直仪和多面棱体作为参考系统,首先对在线监测系统分离的谐波残差进行分析,确定当前最优谐波阶次,进而通过傅里叶变换分离得到定位偏差,实验表明,该方法分离得到的定位偏差与参考装置所得高度一致,其分离精度优于2.10″,验证了定位偏差分离方法的准确性;进一步通过施加载荷的方法改变转台精度状态,当负载自空载逐步增至5 kg时,系统能有效监测到转台定位精度由289.40″变至292.70″,重复定位精度由0.23″变至0.38″,表明自研系统能够实现0.01″等级的精度变化监测,验证了所提方法在转台运行过程中对精度实时、有效监测的可行性与准确性。

    Abstract:

    To address the practical need for maintaining and monitoring the accuracy of rotary tables during long-term operation, this paper proposes an online accuracy monitoring method based on the rotary table′s own signals. Using the positioning accuracy A and repeatability R defined by ISO230-2 as the core monitoring indicators, a mapping model from the circumferential positioning deviation ε(θ) of the rotary table to the monitoring indicators is established. By analyzing the phase relationship of signals output by the dual reading heads and combining it with the Fourier Transform, the circumferential positioning deviation is separated automatically and accuracy indicators are calculated online. On this basis, an online monitoring system based on ZYNQ is designed and implemented, and theoretical analyses were conducted and solutions were proposed for two key issues: signal synchronous acquisition and optimal harmonic order selection. An experimental platform is built, using an autocollimator and a multi-face prism as the reference system. First, the harmonic residuals separated by the online monitoring system are analyzed to determine the current optimal harmonic order. Then, the positioning deviation is separated through Fourier Transform. Experiments show that the positioning deviation obtained by this method is highly consistent with those obtained by the reference device, with a separation accuracy better than 2.10″, validating the accuracy of the positioning deviation separation method. Furthermore, by applying loads to change the accuracy state of the rotary table, when the load gradually increases from no load to 5 kg, the system can effectively monitor the change in positioning accuracy from 289.40″ to 292.70″ and repeatability from 0.23″ to 0.38″, indicating that the self-developed system can monitor accuracy changes at the 0.01″ level. This confirms the feasibility and accuracy of the proposed method for real-time and effective monitoring of accuracy during rotary table operation.

    参考文献
    相似文献
    引证文献
引用本文

谢家波,朱维斌,黄垚,朱进,麻莉.基于转台自身信号的精度在线监测方法[J].仪器仪表学报,2025,46(11):106-113

复制
分享
相关视频

文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2026-02-09
  • 出版日期:
文章二维码