基于Lamb波的压电陶瓷/环氧树脂复合材料传感器制备及应用
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TH878TB559

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国家自然科学基金(51705163)、湖南省重点研发计划(2018GK2044)、湖南省教育厅科学研究项目优秀青年项目(18B567)资助


Preparation and application of piezoelectric ceramic/epoxy resin composite sensor based on Lamb wave
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    摘要:

    风力机叶片、飞机机翼等结构均为大面积曲面板类结构,基于Lamb波的结构健康检测技术对细微损伤比较敏感,是目前最具应用前景的技术之一。传统的Lamb波传感器大都采用PZT陶瓷制成,质地脆且硬度大,不能适应于曲面结构检测。将PZT陶瓷粉末与环氧树脂复合制备了一种新型柔性03型压电复合材料,研究了质量比、极化电场、极化温度和极化时间等因素对压电复合材料性能参数的影响,开展了多因素正交实验来确定材料制备的最优极化工艺参数。实验研究了该压电复合材料制成的传感器对Lamb波的传感响应特性,与现有的MFC、PVDF和传统压电片等传感元件的响应特性进行了对比分析。将制备的传感器应用于翼型曲面板,利用椭圆定位方法进行损伤检测。研究结果表明,PZT陶瓷/环氧树脂压电复合材料传感器具有良好的传感响应特性,能够很好地贴合于曲面板表面,与只能部分耦合于曲面板的传统压电片相比,采集的Lamb波信号更加准确,从而为曲面板类结构健康监测提供一种新型的柔性压电传感技术。

    Abstract:

    The structure of wind turbine blades and aircraft wings is a kind of largearea curved platelike structure. The structure health monitoring (SHM) technique based on Lamb wave is highly sensitive to slight damage, which is one of the techniques that have wide application prospect. The traditional Lamb wave sensors are generally made of piezoelectric ceramic, which features brittleness and high hardness, therefore traditional PZT ceramic sensors are not suitable for the detection on curved surface structures. In this study, a new type of flexible 03 piezoelectric composite was prepared by combining PZT ceramic powder with epoxy resin. The influences of mass ratio of PZT ceramic powder and epoxy resin, polarization electric field, polarization temperature, polarization time and etc. on the PZT composite performance parameters were investigated. Multiple factor orthogonal experiments were conducted to determine the optimal polarization processing parameters for material preparation. Experiments were performed to investigate the sensing response characteristics of the sensor made of the PZT composite to lamb wave. The sensing response characteristics were compared with those of the sensing elements made of MFC, PVDF and the traditional piezoelectric disc. The prepared sensor was applied to airfoil surface plate and the elliptic positioning method was used to carry out damage detection. The study results show that the fabricated piezoelectric composite material sensor possesses good sensing response characteristic. The sensor can nicely fit the curved plate surface. The acquired Lamb wave signal is more accurate compared with the Lamb wave signal acquired using traditional piezoelectric disc that can only partially fit the curved plate surface. So, the research provides a new type of flexible piezoelectric sensing technique for the SHM of curved plate structures.

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沈意平,刘缘,王钢,韩斌,蒋帅.基于Lamb波的压电陶瓷/环氧树脂复合材料传感器制备及应用[J].仪器仪表学报,2019,40(12):19-25

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  • 在线发布日期: 2022-04-19
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