基于脉冲压缩技术的高温连铸坯壳厚度测量EMAT设计及应用
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TH878 TB552

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国家自然科学基金(51705231, 51265044, 51705232)、江西省青年科学基金(20181BAB216020)、江西省优势科技创新基金(20171BCB24008)、声场声信息国家重点实验室开放课题(SKLA201912)、江西省研究生创新专项资金(YC2019S345)、江西省教育厅科技项目(GJJ170613)资助


Design and application of an EMAT for solidification shell thickness detection in continuous casting slab based on the pulse compression technique
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    摘要:

    采用非接触电磁超声技术实现高温连铸坯壳厚度测量,实时调整辊压力、冷却喷水量、压下位置和压下速度等工艺参数,避免出现中心偏析和松散问题,具有重要的工程应用价值。为了进一步提高电磁超声换能器(EMAT)在晶粒粗大和表面振痕的高温铸坯中的信噪比和空间分辨率,建立了基于Chirp信号激励的跑道线圈电磁超声检测过程的有限元模型,分析了EMAT设计参数、Chirp信号频宽和脉宽等因素对脉冲压缩后的超声回波信噪比和空间分辨率的影响,并通过实验予以验证。结果表明:经过脉冲压缩后,超声回波的SNR提高19 dB以上,波包宽度减少624%以上;Chirp信号脉宽和永磁体尺寸对信噪比有显著影响,Chirp信号频宽、永磁体间距和宽度、跑道线圈导线直径及其阻抗匹配参数影响空间分辨率。

    Abstract:

    The noncontact electromagnetic ultrasonic technology can be used to measure solidification shell thickness of slab in continuous casting. The casting technical parameters (e.g., rolling force, water sprays control, rolling location and rolling speed) can be adjusted in time to avoid central segregation and loose problems. The listed advantages have important application value for engineering. To improve the range resolution and signal noise ratio (SNR) of the electromagnetic acoustic transducer (EMAT) used in high temperature casting slab with coarse grains and surface oscillation marks, a finite element model for the testing process of a racetrack spiral coil EMAT with a chirp wave transmitting pulse is proposed. The influences of EMAT design parameters, pulse width and bandwidth of the chirp signal on the range resolution and SNR of the received ultrasonic waves after pulse compression are analyzed. Subsequently, simulation results are verified by experiments. Results show that the SNR of the received ultrasonic wave with chirp pulse compression can be improved by approximately 19 dB, and the pulse width is reduced more than 624%. Pulse width of chirp wave and magnet dimensions have significant influence on SNR. The range resolution of ultrasonic wave is affected by the bandwidth of chirp wave and magnet spacing and width. In addition, the conductor diameter of the racetrack spiral coil and its impedance matching parameters also affect the range resolution.

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石文泽,陈巍巍,陈尧,张金,卢超.基于脉冲压缩技术的高温连铸坯壳厚度测量EMAT设计及应用[J].仪器仪表学报,2019,40(8):119-130

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  • 在线发布日期: 2022-02-22
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