轴承圆柱滚子直径接触式动态测量动力学研究
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TH113.2

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哈尔滨市应用技术研究及开发资金(RC2016XK006001)项目资助


Contact dynamic measurement dynamics of bearing cylindrical roller diameter
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    摘要:

    针对轴承圆柱滚子直径快速测量时,传感器触头与滚子接触产生的作用力导致其变形影响精度这一问题,提出了一种考虑微观变形的接触动力学模型的研究方法。该方法基于Hertz接触理论、非线性阻尼理论和Coulomb摩擦理论,根据动态测量过程中传感器触头的变形,建立了触头与滚子之间的运动学微分方程,并分析了接触点处法向力与变形量之间关系,得到不同测量速度、位置角与变形量之间的变化规律;利用虚拟仿真技术分析,结合搭建的物理样机进行试验。实验结果表明,滚子直径测量误差不超过1 μm。本研究成果量化了测量速度与精度之间的关系,为实际工程应用中圆柱体零件的直径进行高效、精确的接触式测量提供了理论依据。

    Abstract:

    During the fast measurement process of measuring the bearing cylindrical roller diameter, the sensor contact deforms due to the applied force produced when the sensor contact approaches the roller, which may reduce the measurement accuracy. Therefore, this workproposesa contact dynamics research methodology considering the microscopic deformation. Based on Hertz contact theory, nonlinear damping theory and Coulomb friction theory, a kinematic differential equation between the contact and the roller isestablished based on the sensor contact deformation during dynamic measurement. Different measurement speed, position angle and deformation amount areobtained by analyzing the relationship between the normal force and the deformation at the contact point. In addition, the test results from the virtual simulation and the physical prototype experiment show that the roller diameter measurement error is no more than 1 μm. By quantifying the relationship between measurement speed and measurement accuracy, this workcontributes to the bearing cylindrical roller diameter measurement studies, and provides a theoretical basis for efficient and accurate contact measurement of the diameter of cylindrical parts in practical engineering applications.

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赵彦玲,侯新新,鲍玉冬,潘承怡.轴承圆柱滚子直径接触式动态测量动力学研究[J].仪器仪表学报,2019,40(4):18-26

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  • 在线发布日期: 2022-01-17
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