基于LNN-Transformer的蜗杆砂轮磨齿机主轴振动预测方法
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1.重庆工商大学机械工程学院重庆400067; 2.重庆邮电大学集成电路学院重庆400065; 3.高端装备机械传动全国重点实验室重庆400044

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TH16

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重庆市教委科学技术研究项目(KJZD-K202400802、KJQN202500648)资助


A prediction method for spindle vibration of worm wheel gear grinding machines based on LNN-Transformer
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1.School of Mechanical Engineering, Chongqing Technology and Business University, Chongqing 400067, China; 2.School of Integrated Circuits, Chongqing University of Posts and Telecommunications, Chongqing 400065, China; 3.State Key Laboratory of Mechanical Transmission for Advanced Equipment, Chongqing 400044, China

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    摘要:

    蜗杆砂轮磨齿机主轴振动对齿轮加工质量有决定性影响,但砂轮周期性修整和磨削连续窜刀会改变主轴振动幅值和频率,导致主轴振动预测困难。故引入砂轮直径参数,将输入砂轮线速度转化为砂轮转速,利用砂轮转速的动态特性表征周期性修整的影响;同时引入主轴位置参数,建立砂轮主轴位置补偿函数消除磨削连续窜刀的影响。基于此提出一种主轴振动预测方法,通过磨削工艺参数预测蜗杆砂轮磨齿机主轴振动。首先,利用液态神经网络(LNN)门控机制动态筛选工艺参数特征,模拟工艺参数与振动均方根值(RMS)的物理传导逻辑,通过连续时间动态系统对工艺参数进行离散化,并使用激活函数捕捉两者间的隐藏动态特性;其次,基于LNN建立位置补偿函数,捕捉位置信息与RMS间的隐藏特性,以标准Y轴位置对应RMS值为基准,对其他位置对应RMS值进行映射并补偿;并通过多层堆叠的Transformer编码器块对特征进行全局依赖建模,利用残差连接等对LNN输出特征进行优化,最后移除序列维度并结合补偿值得到振动预测值。在对比实验中,本预测模型R2达到99.19%、RMSE为0.074 1、MAE为0.051 1、MAPE为0.05%,相较于传统模型预测准确率更高。最后基于该预测模型,建立了蜗杆砂轮磨齿机主轴振动抑制模型,通过量子黏菌算法优化磨削工艺参数实现对主轴振动的抑制,抑制效果达39.99%。

    Abstract:

    The vibration of the spindle of the worm wheel gear grinding machine has a decisive influence on the quality of gear processing. However, the periodic dressing of the grinding wheel and the continuous tool shifting during grinding will change the amplitude and frequency of the spindle vibration, making spindle vibration prediction difficult. This paper introduces the diameter parameter of the grinding wheel, converts the input grinding wheel linear speed into the grinding wheel rotational speed, and utilizes the dynamic characteristics of the grinding wheel rotational speed to characterize the influence of periodic grinding dressing; at the same time, it introduces the spindle position parameter to establish a compensation function for the grinding wheel spindle position to eliminate the influence of continuous tool shifting during grinding. Based on this, a prediction method for the spindle vibration is proposed, which predicts the spindle vibration of the worm wheel gear grinding machine through grinding process parameters. Firstly, the liquid neural network (LNN) gating mechanism is utilized to dynamically screen the process parameter features, simulate the physical conduction logic between the process parameters and the root mean square (RMS) value of vibration, discretize the process parameters through a continuoustime dynamic system, and use the activation function to capture the hidden dynamic characteristics between them. Secondly, a position compensation function is established based on LNN to capture the hidden characteristics between position information and RMS. Taking the RMS value corresponding to the standard Y-axis position as the benchmark, the RMS values corresponding to other positions are mapped and compensated. Finally, the global dependencies of the features is modeled through multiple stacked Transformer encoder blocks, and the output features of LNN are optimized using residual connections, etc. Finally, the sequence dimension is removed and combined with the compensation value to obtain the vibration prediction value. In the comparative experiments, the R2 of this prediction model reaches 99.19%, the RMSE is 0.074 1, the MAE is 0.051 1, and the MAPE is 0.05%. Compared with the traditional model, the prediction accuracy is higher. Finally, based on this prediction model, a spindle vibration suppression model for the worm wheel gear grinding machine is established. The grinding process parameters are optimized using the quantum slime mold algorithm to suppress the spindle vibration, and the suppression effect is 39.99%.

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何坤,张睿洪,贾亚超,邓钦玮,李国龙.基于LNN-Transformer的蜗杆砂轮磨齿机主轴振动预测方法[J].仪器仪表学报,2026,47(2):256-269

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  • 在线发布日期: 2026-04-08
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