高压天然气管道声谐振检测方法研究
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沈阳工业大学信息科学与工程学院沈阳110870

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TH878

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国家自然科学基金重点项目(62531017)、国家自然科学基金面上项目(62371315)资助


Study of the acoustic resonance testing method for the high-pressure natural gas pipelines
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College of Information Science and Engineering, Shenyang University of Technology, Shenyang 110870, China

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    摘要:

    超声检测技术虽在管道完整性评估中具有高精度优势,但其对液体耦合剂的依赖性严重制约了在天然气管道环境中的应用。针对高压天然气管道中气-固界面声阻抗严重失配导致的超声波能量透射困难问题,提出了一种基于声谐振原理的高压气体耦合超声检测方法。通过结合RedlichKwong状态方程与超声波在多层介质中的传播理论,构建了高压环境下的超声谐振反射理论模型。该模型引入复波数以表征声衰减,系统揭示了压强对气体声学特性及谐振响应的影响机制,并推导了介质阻尼所致谐振频率偏移的解析表达式。通过仿真分析,量化了压强、传播距离、壁厚及谐振阶次对谐振频率的耦合影响;在此基础上,搭建高压实验平台,以氮气为等效介质完成实验验证。仿真与实验结果表明,当压强升至1 MPa时,气体声阻抗显著提高;当压强达到3 MPa后,接收到的谐振信号幅值增强约69 dB,并可稳定激发多阶谐振模态。在此条件下,对6.2~8.2 mm厚度钢板的测厚误差<0.15 mm,且在40~100 mm传播距离范围内谐振信号波动幅值<1 V,表明了该方法对提离距离变化具有良好的适应性。研究验证了声谐振在高压天然气管道壁厚检测中的准确性与可靠性,突破了传统脉冲反射法在高压气体环境中的精度瓶颈,为输气管道无损检测提供了新的理论基础与实验支撑。

    Abstract:

    Although the ultrasonic testing technology provides the high-precision advantages in pipeline integrity assessment, its dependence on the liquid coupling severely limits the application in the natural gas pipeline environments. To address the challenge of ultrasonic energy transmission difficulties caused by the severe acoustic impedance mismatch at the gas-solid interface of high-pressure natural gas pipelines, this study proposes a high-pressure gas-coupled ultrasonic testing method based on the acoustic resonance principle. By integrating the Redlich-Kwong equation of state with ultrasonic wave propagation theory in multilayer media, a theoretical model for the ultrasonic resonant reflection under the high-pressure conditions was established. The model incorporates a complex wavenumber to characterize the acoustic attenuation and systematically reveal the influence mechanism of pressure on gas acoustic properties as well as resonant response, and the analytical expression for the resonant frequency shift caused by medium damping is also derived. Then the coupling effects of pressure, propagation distance, wall thickness, and resonant order on the resonant frequency were quantified with the simulation analysis. Furthermore a high-pressure experimental platform was established, and the experimental validation was performed using nitrogen as an equivalent medium. Simulation and experimental results demonstrate that the gas acoustic impedance significantly improves when the pressure increases to 1 MPa. Specifically the amplitude of the received resonant signal is enhanced by approximately 69 dB while consistently exciting multi-order resonant modes when the pressure reaches 3 MPa. Under such conditions, the thickness measurement error of steel plates ranging from 6.2 to 8.2 mm remains below 0.15 mm, whose resonant signal fluctuation amplitudes are smaller than 1 V within the 40~100 mm propagation distance range, demonstrating the good adaptability to variations in lift-off distance. The study verifies the accuracy and reliability of acoustic resonance for the wall-thickness measurement of high-pressure natural gas pipelines, thereby overcoming the precision limitations of conventional pulse-echo method in the high-pressure gas environments and providing a new theoretical foundation as well as experimental support for the nondestructive testing of transmission pipelines.

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李蓉雪,杨理践,刘斌,廉正,刘飞云.高压天然气管道声谐振检测方法研究[J].仪器仪表学报,2026,47(2):381-392

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  • 在线发布日期: 2026-04-08
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