手部康复机器人松弛度可调绳索驱动器设计
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东南大学仪器科学与工程学院南京210096

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TP242TH122

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江苏省重点研发计划(BE2023023-3)、国家自然科学基金 (62173088)项目资助


Design of slack-adjustable cable-driven actuator for the hand rehabilitation robots
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School of Instrument Science and Engineering, Southeast University, Nanjing 210096, China

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    摘要:

    传统手部康复机器人通常采用多个驱动器独立控制各手指运动,导致系统复杂且成本高昂,不利于系统轻量化与推广应用。欠驱动机制虽然能减少驱动器数量,但绳索长度调节能力受其结构设计限制,难以适配不同手部尺寸和初始姿态,并影响手指运动响应速度。为解决以上问题,提出一种面向手部康复机器人的松弛度可调节欠驱动绳索驱动器设计。该驱动器通过双滑轮差动机构实现驱动绳索与手指绳索的分离,并引入旋钮调节各手指绳索长度,使各手指绳索松弛度可在不依赖电机运行的情况下独立手动调节,从而减少驱动初期空程并提升运动响应速度。同时,手指绳索在双滑轮组中以差动方式布置,在抓握过程中可根据不同手指的受阻状态自动分配绳长与拉力,实现自适应抓握。系统采用单电机驱动,结合齿轮传动与双滑轮差动机构,完成对拇指、食指和中指的协同控制。实验结果表明,在初始松弛度约为10 mm的条件下,所提出的松弛度调节机制可使系统平均响应时间缩短约91.5%,显著提升运动响应性能;在不同手指阻塞场景下,驱动器均表现出稳定的自适应抓握能力;在指尖力辅助方面,拇指、食指、中指的输出力分别可达8.85、8.29和7.84 N,能够满足手部康复训练的力辅助需求。

    Abstract:

    The traditional hand rehabilitation robots typically employ multiple actuators to independently control finger motions with the high system complexity and cost, which limits the lightweight design and practical deployment. Although the underactuated mechanisms can reduce the number of actuators, their cable length adjustment capability is structurally constrained, which limits the adaptability to different hand sizes and initial postures and also degrades the motion response speed. To address these issues, a slack-adjustable underactuated cable-driven actuator is proposed for hand rehabilitation robots, where the actuator employs a dual-pulley differential mechanism to separate the driving cable from the finger cables. Here a knob-based adjustment mechanism is introduced to independently regulate the initial slack of each finger cable without relying on the motor operation, which effectively reduces the initial dead zones and improves the motion response performance. Meanwhile, the finger cables are arranged in a differential mechanism within the dual-pulley system, enabling the automatic redistribution of cable length and tension according to different finger blockage conditions during grasping, thereby realizing the adaptive grasping. The system is driven by a single motor and integrates gear transmission with the dual-pulley differential mechanism to realize the coordinated control of thumb, index finger, and middle finger. Experimental results show that the proposed slack adjustment mechanism reduces the average system response time by about 91.5% with an initial slack of approximately 10 mm, which significantly enhances the motion responsiveness. Additionally the stable adaptive grasping performance is maintained under the various finger-blocking scenarios. The measured fingertip forces of thumb, index finger, and middle finger reach 8.85, 8.29, and 7.84 N, respectively, which meet the force assistance requirements for the hand rehabilitation training.

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余雅婷,李会军,陆叶,赖健伟,宋爱国.手部康复机器人松弛度可调绳索驱动器设计[J].仪器仪表学报,2026,47(2):150-160

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  • 在线发布日期: 2026-04-08
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