油液磨粒感应电压信号可解释智能识别方法研究
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1.重庆邮电大学集成电路学院重庆400065; 2.重庆大学机械与运载学院重庆400044

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TP206+.3TP183TH117

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国家重点研发计划项目(2024YFB3213102)、重庆市教育委员会科学技术研究项目(KJZD-K202400609)资助


An interpretable intelligent recognition method for voltage signals induced by wear debris in lubricating oil
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1.School of Integrated Circuits, Chongqing University of Posts and Telecommunications, Chongqing 400065, China; 2.College of Mechanical and Vehicle Engineering, Chongqing University, Chongqing 400044, China

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    摘要:

    装备服役状态实时监测与评估是保障大型复杂机电系统稳定运行的关键环节。电感式磨粒传感器通过电磁感应检测润滑油中的磨损颗粒,为机械关键部件的磨损评估提供可靠依据,已在大型机械装备维护中得到广泛应用。然而,磨粒诱发的感应电压信号通常较弱,在干扰影响下难以通过人工特征提取方法准确识别,限制了电感式油液磨粒传感器的识别精度及泛化能力。为此,提出了一种油液磨粒信号智能识别方法,首先,利用磨粒信号在多尺度滤波下的形态稳定特性,构建多尺度滤波特征,以刻画磨粒事件的关键几何轮廓与能量分布,为后续深度学习提供具有物理意义的输入表征。随后,设计并行卷积模块,对各尺度特征进行分支式深度卷积建模,并引入改进的融合注意力模块,在通道与时间维度上自适应重标定特征权重,突出磨粒敏感成分、抑制复杂背景干扰。最后,将重构后的多尺度特征序列输入Vision Transformer,通过自注意力机制捕获长程依赖关系与跨尺度相关性,从而在强干扰和低信噪比条件下实现对磨粒感应电压信号的精准辨识。实验结果表明,所提出的模型在三线圈传感器与高梯度静磁场传感器的数据集上均取得优异表现,干扰排除率、磨粒识别率与识别准确率分别达到99.72%、98.94%和99.44%,在-5~0 dB的低信噪比环境下对于磨粒信号的检测效果仍优于传统算法。

    Abstract:

    Monitoring and evaluating the in-service condition of equipment in real time is essential for maintaining the stable operation of large-scale complex electromechanical systems. Inductive oil debris sensors detect wear particles in lubricating oil via electromagnetic induction, providing a reliable basis for assessing the wear condition of critical mechanical components, and have been widely applied in the maintenance of large-scale mechanical equipment. However, the induced voltage signals generated by debris are usually weak and are difficult to identify accurately by manual feature extraction under the influence of various interferences, which limits the identification accuracy and generalization capability of inductive oil debris sensors. To address this issue, this paper proposes an intelligent recognition method for oil debris signals, referred to as PCatten. Firstly, the morphological stability of debris-induced signals under multiscale filtering is exploited to construct multiscale filtering features, which characterize the key geometric profiles and energy distribution of debris events and provide physically meaningful input representations for subsequent deep learning. Subsequently, a parallel convolution module is designed to perform branch-wise deep convolutional modeling of features at different scales, and an improved fusion attention module is introduced to adaptively recalibrate feature weights along the channel and temporal dimensions, thereby highlighting debris-sensitive components and suppressing complex background interference. Finally, the reconstructed multiscale feature sequence is fed into a Vision Transformer, which captures long-range dependencies and cross-scale correlations through the self-attention mechanism, enabling accurate discrimination of debris-induced voltage signals under strong interference and low signal-to-noise ratios. Experimental results demonstrate that the proposed model achieves excellent performance on both three-coil sensor dataset and high-gradient static magnetic field sensor dataset, the interference elimination rate, debris identification rate, and debris identification accuracy are 99.72%, 98.94%, and 99.44%, respectively, and the proposed method still exhibits superior debris-detection performance compared with traditional algorithms under low signal-to-noise ratios ranging from -5 to 0 dB.

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罗久飞,康枫佳,邓云春,宋鸿正,尹爱军.油液磨粒感应电压信号可解释智能识别方法研究[J].仪器仪表学报,2026,47(2):285-295

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  • 在线发布日期: 2026-04-08
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