MEMS基MOS气体传感器微加热器设计综述
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重庆理工大学电气与电子工程学院重庆400054

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TP212TH86

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重庆市教委科学技术研究项目(KJQN202301120)、重庆理工大学科研启动基金项目(2023ZDZ020)资助


Design of micro-heaters for MEMS-based MOS gas sensors: A review
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School of Electrical and Electronic Engineering, Chongqing University of Technology, Chongqing 400054, China

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    摘要:

    金属氧化物半导体(MOS)气体传感器的敏感材料需要在200℃~500℃温度下才能与目标气体发生充分且可控的化学反应。微机电系统(MEMS)技术实现了气敏薄膜、加热器和信号处理电路等的单芯片集成,从而显著降低功耗和体积。其中,微加热器作为为气体传感器提供稳定工作温度的重要器件,其设计对传感器的性能有着重要的影响。微加热器的电极形态、尺寸、材料等决定了微热板的温度、功耗、应力等性能。而微加热器的温度均匀性、温度范围、温度响应时间、功耗表现与机械稳定性等共同决定了传感器的灵敏度、选择性、寿命与可靠性。本综述系统梳理了近5年微加热器的研究现状,及其优化设计对传感器性能的影响。首先,介绍了半导体的气敏机理和工作温度对性能的影响,并在此基础上介绍了微加热器的热传导、热对流与热辐射理论,归纳了不同研究方法对其模型的估算和优化。其次,详细阐述了微加热器形态结构方面的国内外研究现状,主要包括微加热器的几何设计、隔热结构、悬梁优化和微热阵列,并探讨了这些结构优化对传感器气敏性能的影响。然后,列举了不同材料所设计的微加热器,并对其机械稳定性和电热性能进行评价。最后,对研究现状和关键性能参数进行了总结,并对未来的研究方向进行了展望,为通过优化微加热器提升半导体气体传感器性能提供了思路。

    Abstract:

    Metal oxide semiconductor (MOS) gas sensors require their sensing materials to operate at temperatures ranging from 200℃ to 500℃ to achieve sufficient and controllable chemical reactions with target gases. Micro-electro mechanical systems (MEMS) technology enables the monolithic integration of gas-sensitive films, heaters, and signal processing circuits on a single chip, significantly reducing power consumption and device size. Among these components, the micro-heater, which provides a stable operating temperature for the gas sensor, plays a crucial role in determining the overall sensor performance. The electrode morphology, dimensions, and materials of the micro-heater directly influence key characteristics such as temperature distribution, power consumption, and mechanical stress. Furthermore, the temperature uniformity, operating range, thermal response time, power efficiency, and mechanical stability of the micro-heater collectively affect the sensitivity, selectivity, lifetime, and reliability of the sensor. This review focuses on recent advances in micro-heater design over the past five years and examines how optimized designs impact sensor performance. Firstly, the gas-sensing mechanism of semiconductor materials and the influence of operating temperature on sensor performance are introduced. Based on this, the theoretical foundations of heat conduction, convection, and radiation in micro-heaters are presented, along with various modeling and optimization approaches. Secondly, recent research progress on the morphological and structural design of micro-heaters is elaborated, covering geometric configurations, thermal isolation structures, suspension beam optimization, and micro-hotplate arrays. The effects of these structural improvements on gas-sensing performance are also discussed. Subsequently, different materials used in micro-heater fabrication are reviewed, with an evaluation of their mechanical stability and electrothermal properties. Finally, the current research status and key performance parameters are summarized, and future research directions are outlined, providing insights for enhancing semiconductor gas sensor performance through micro-heater optimization.

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蒋安炎,皮梓岐,杨璐佳,夏宇. MEMS基MOS气体传感器微加热器设计综述[J].仪器仪表学报,2026,47(2):1-19

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  • 在线发布日期: 2026-04-08
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