稀疏阵元管道缺陷全聚焦相位相干成像研究
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西安理工大学机械与精密仪器工程学院西安710048

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TH70

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Research on total focusing phase-coherent imaging of pipeline defect with sparse array elements
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School of Mechanical and Precision Instrument Engineering,Xi′an University of Technology, Xi′an 710048,China

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    摘要:

    基于稀疏阵元全聚焦成像并融合相位相干加权因子,利用超声导波对管道缺陷进行成像研究。传统的全聚焦成像算法存在一些显著问题,例如全矩阵数据量庞大、处理成像所需时间过长以及信噪比相对较低,这些问题影响了超声导波在管道无损检测中的应用效果。因此,在传统全聚焦算法的基础上进行了针对性的优化,采用了稀疏阵元技术,将传统全矩阵的32阵元精简至8阵元,在保证声场覆盖的前提下使数据量减少16倍;其次为了保证减少阵元后的成像质量,同时引入相位相干加权因子(PCF),利用回波信号的相位一致性信息抑制噪声干扰,在保证成像质量的前提下显著提升计算效率。实验结果表明,相比传统32阵元全聚焦成像算法信噪比提升约120%,成像效率提升约38%;这不仅有效减少了成像时间,提高了成像效率,同时也提高了信噪比。针对管道中常见的多缺陷共存工况,利用全聚焦相位相干数据矩阵进行管道多缺陷叠加成像,通过利用管道中缺陷的相位信息,实现多缺陷信号的相位同步增强,提高了多缺陷的成像信噪比以及管道中多缺陷的检出率,该方法对双穿孔缺陷的成像信噪比从传统全聚焦相位相干成像的32.97 dB提升至42.69 dB,提升约30%。基于该方法的可靠性与有效性在管道缺陷中得到了验证。

    Abstract:

    This study investigates pipeline defect imaging using ultrasonic guided waves based on a sparse-array total focusing method (TFM) integrated with a phase coherence factor (PCF). Conventional TFM suffers from significant limitations, including excessive fullmatrix data volume, prolonged imaging processing time, and relatively low signal-to-noise ratio (SNR), which hinder the effectiveness of pipeline nondestructive testing. To address these issues, this research proposes an optimized TFM method by employing a sparse-array configuration, reducing the number of transducer elements from 32 to 8 while maintaining sufficient acoustic coverage, thereby decreasing the data volume by a factor of 16. Furthermore, to ensure imaging quality with the reduced array, a phase coherence factor (PCF) is introduced to suppress noise interference by leveraging the phase consistency of echo signals, significantly improving computational efficiency without compromising imaging resolution. Compared with conventional 32-element TFM, experimental results show that the proposed method achieves an approximately 120% improvement in SNR and a 38% enhancement in imaging efficiency, effectively reducing processing time while improving detection performance. For scenarios involving multiple coexisting defects, this study develops a multi-defect superposition imaging technique based on the TFM-PCF data matrix. By utilizing the phase coherence characteristics of defect signals, this method enables phase-synchronized enhancement of multiple defects, improving both SNR and detection rates. Specifically, the proposed method increases the SNR for double-hole defects from 32.97 dB (conventional TFM-PCF) to 42.69 dB, representing a 30% improvement. The reliability and effectiveness of this method are experimentally validated for various pipeline defect conditions, demonstrating its potential for practical industrial applications in high-precision pipeline inspection.

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王错,李兴昊,王鹏飞,王晓娟,高鹤明.稀疏阵元管道缺陷全聚焦相位相干成像研究[J].仪器仪表学报,2025,46(4):114-126

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  • 在线发布日期: 2025-06-23
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