多面磁轭结构的单磁铁电磁超声换能器设计
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1.华东理工大学上海市智能感知与检测技术重点实验室上海200237; 2.上海飞行器力学与控制研究院 上海200092; 3.中国特种设备检测研究院北京100029

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TH878

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国家自然科学基金(12327807,12304511)、上海高校IV类高峰学科建设(飞行器力学与控制)项目资助


Design of single-magnet based electromagnetic acoustic transducer with multi-sided yoke structure
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1.Shanghai Key Laboratory of Intelligent Sensing and Detection Technology, East China University of Science and Technology, Shanghai 200237, China; 2.Shanghai Institute of Aircraft Mechanics and Control, Shanghai 200092, China; 3.China Special Equipment Inspection and Research Institute, Beijing 100029, China

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    摘要:

    为提高单磁铁电磁超声换能器(EMAT)的换能效率以激发更高幅值的超声导波,通过仿真与实验相结合的方法,提出了一种简单易行的半封闭磁轭EMAT设计思路。半封闭磁轭EMAT由长方形永磁铁、半封闭磁轭结构、回折线圈和试件组成。首先通过仿真对比分析了3种可能的磁轭加装方案,验证了半封闭磁轭对于增强单磁铁EMAT激发效率的可行性。接着分析了半封闭磁轭的设计参数对被测物体表面涡流区域的磁场强度和信号激发效率的影响,包括磁轭结构的侧板间距、顶板间距、板厚、所用材料相对磁导率。对比原始无磁轭方案,优化参数后的半封闭磁轭EMAT在仿真中获得了近50%的激发效率提升。依据仿真结果,设计制作了加装半封闭磁轭的电磁超声换能器。在1 mm厚铝板上激发对称模式的10周期1 MHz兰姆波(Lamb)实验结果表明,磁铁提离距离2 mm时,加装半封闭磁轭的EMAT比原始设计的信号幅值提升了40.42%;磁铁提离6 mm,磁轭方案的幅值提升了31.32%。后续又在2 mm厚铝板上进行了反对称模式的5周期415 kHz兰姆波实验,半封闭磁轭方案在不同提离距离上带来的幅值提升亦超过30%,验证了所提方法的普遍适用性。实验所用的磁轭材料是常规冷轧钢薄板(SPCC),易获取易制备,便于应用推广。

    Abstract:

    To enhance the guided wave amplitude excited by the single-magnet electromagnetic acoustic transducer (EMAT), a simple methodology using a semi-closed yoke structure is proposed in this study, which is based on both simulation and experiment analyses. The proposed EMAT structure consists of one rectangular-shaped magnet, a semi-closed yoke, a meander-line coil, and a metal sample. Through simulation analyses, three different possible yoke structures are compared, and the feasibility of the semi-closed yoke structure for waveform enhancement is confirmed. The parameters of the semi-closed yoke structure are carefully studied, including side plate spacing, top plate spacing, plate thickness, and relative magnetic permeability of the material used. Therefore, their optimized combination achieves the highest possible waveform amplitude. Compared with the original yoke-free solution, the semi-enclosed yoke EMAT with optimized parameters achieves an excitation efficiency improvement of nearly 50% in simulation. Accordingly, the optimized EMAT units are manufactured. Experimental results on a 1 mm thick aluminum plate show that with a lift-off distance of 2 mm, the 10-cycle 1 MHz S0-Lamb wave excited by the proposed solution exhibits a 40.42% amplitude enhancement compared to the original design. When the lift-off distance is 6 mm, the improvement is 31.32%. Then, a 5-cycle 415 kHz A0-Lamb wave is implemented on a 2 mm thick aluminum plate, and the amplitude enhancement brought by the proposed scheme is more than 30% at different lift-off distances. Hence, the general applicability of the proposed method is verified. The used yoke is made of common cold-rolled steel sheet (SPCC), which is readily available and suitable for practical applications.

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胡正,屈海峰,郭新峰,邱勋林,项延训.多面磁轭结构的单磁铁电磁超声换能器设计[J].仪器仪表学报,2025,46(2):174-182

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  • 在线发布日期: 2025-04-28
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