基于磁场耦合的非接触式金属温度测量系统
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TH811 TM93

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国家自然科学基金项目(52350003)、佛山市顺德区科技创新项目(2230218004234)资助


A non-contact metal temperature measurement system based on magnetic field coupling
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    摘要:

    随着现代科学与工程技术的不断进步,金属温度测量在保证产品质量、优化生产过程和确保安全等方面的重要性日益 突出。 传统的金属温度测量方法在实际应用中常面临难以在线测量及测量精度较低的问题。 基于此,提出了一种基于磁场耦 合的非接触式金属温度测量传感系统设计方法。 首先,分析了系统等效阻抗实部与金属温度之间的近似线性关系,进而将无法 直接测量的温度变化量转化为可测量的系统阻抗值,为基于磁场耦合的非接触式金属温度测量提供了理论依据。 其次,构建了 非接触式金属温度测量系统的等效模型,并使用 Ansys Maxwell 软件进行三维有限元仿真验证,验证了系统模型的可行性。 进 一步,提出并比较了两种不同类型的电涡流传感器用于温度测量。 其中,多线圈耦合的电涡流传感器具有较小的体积、更高的 测量精度和较强的稳定性。 基于上述理论分析和仿真验证,提出了基于多线圈耦合的非接触式金属温度测量系统设计方法,并 进行了系统建模分析和实物测试。 实验结果显示,该系统的绝对温度偏差<2℃ ,验证了系统的可靠性和稳定性。 该系统能够 在没有直接可视路径的情况下稳定工作,克服了对可视路径的依赖,提升了非接触式金属温度测量系统的适用性,能够在复杂 环境下实现金属温度的实时精确测量。

    Abstract:

    With the continuous advancement of modern science and engineering technology, the importance of metal temperature measurement has become increasingly prominent for ensuring product quality, optimizing production processes, and ensuring safety. However, traditional metal temperature measurement methods often face challenges such as difficulty in online measurement and low measurement accuracy. To address these issues, this study proposes a non-contact metal temperature measurement method based on magnetic field coupling. First, the study analyzes an approximate linear relationship between the real part of the system′s equivalent impedance and temperature, thereby transforming the unmeasurable temperature changes into measurable system impedance. It provides a theoretical foundation for non-contact metal temperature measurement based on magnetic field coupling. Next, an equivalent model of the non-contact metal temperature measurement system is formulated. Its feasibility is evaluated through a three-dimensional finite element simulation using Ansys Maxwell software. Furthermore, the study proposes and compares two different types of eddy current sensors for temperature measurement, highlighting the multi-coil coupled structure for its compact size, high accuracy, and great stability. Based on this, a non-contact metal temperature measurement system using multi-coil coupling is proposed. The system modeling analysis and physical testing are conducted. The experimental results show that the absolute temperature deviation of the noncontact metal temperature measurement system based on the multi-coil coupling model is less than 2℃ , confirming the reliability and stability of the system. The system can operate stably without a direct visual path, overcoming the reliance on line-of-sight in traditional non-contact temperature measurement techniques. This advancement significantly improves the system′s performance and applicability, enabling precise, real-time measurement of metal temperature even in complex and obstructed environments.

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杨鸿滟,翁婉莹,王云峰,吴建德,何湘宁.基于磁场耦合的非接触式金属温度测量系统[J].仪器仪表学报,2025,46(1):193-202

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  • 在线发布日期: 2025-04-08
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