基于空耦超声管道防腐层裂纹识别算法研究
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1.沈阳工业大学信息科学与工程学院沈阳110870; 2.国能榆林能源公司洗选中心榆林719000

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TH878TB553

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国家自然科学基金项目(62301338)、辽宁省教育厅高等学校基本科研-面上项目(LJ212410142115)资助


Research on crack identification algorithm of anti-corrosion layer of air coupling ultrasonic pipeline
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1.School of Information Science and Engineering, Shenyang University of Technology, Shenyang 110870, China; 2.National Energy Yulin Energy Company Washing Center, Yulin 719000, China

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    摘要:

    天然气管道防腐层的完整性对管道安全至关重要,而裂纹损伤是引发泄漏和加速腐蚀的主要隐患之一。采用空耦超声谐振内检测技术,通过集成经验模态分解(EEMD)处理超声检测信号,分离出本征模态函数(IMF)分量,并与原信号进行相关性分析。随后,利用小波阈值去噪技术处理这些分量,重组后得到更清晰的去噪信号,从中提取出六维特征量,作为极端梯度提升(XGBoost)模型的输入。为了进一步优化模型性能,使用牛顿-拉夫逊(NRBO)算法对XGBoost的迭代次数、树的深度和学习率等关键参数进行优化,达到最佳识别效率和准确性。研究结果表明,该方法能够以95.83%的准确率识别防腐层损伤类型,且对裂纹长度预测的平均相对误差仅为6.3%,展现了优异的抗干扰能力和精准度。该方法在抗噪性和精度方面表现优异,为天然气管道防腐层检测提供了新思路,有助于提升管道安全性、降低维护成本并延长管道使用寿命。

    Abstract:

    The integrity of the corrosion protection layer in natural gas pipelines is crucial for pipeline safety, as cracks are a major hidden hazard that can lead to leaks and accelerate corrosion. This paper employs an air-coupled ultrasonic intra-resonance detection technique, processing the ultrasonic detection signals using ensemble empirical mode decomposition (EEMD) to separate the intrinsic mode function (IMF) components. These components are then analyzed for their correlation with the original signal and subsequently processed using wavelet threshold denoising technique. The denoised signal is reorganized to improve clarity, and six dimensional feature quantities are extracted as inputs to the extreme gradient boosting (XGBoost) model. To further optimize the model′s performance, key parameters such as the number of iterations, tree depth and learning rate of XGBoost are optimized using the Newton-Raphson (NRBO) algorithm to achieve the best recognition efficiency and accuracy. The results show that the method achieves a damage recognition accuracy of 95.83% for the corrosion protection layer, with an average relative error of only 6.3% in crack length prediction. This demonstrates excellent anti-interference ability and high accuracy. The method provides a new idea for natural gas pipeline anti-corrosion layer detection, contributing to improve pipeline safety, reduce maintenance costs and extend pipeline service life.

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吕瑞宏,解海龙,王晨丽,柳建华,黄平.基于空耦超声管道防腐层裂纹识别算法研究[J].仪器仪表学报,2024,45(12):234-245

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  • 在线发布日期: 2025-03-04
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