磁电耦合式小盲区磁致伸缩位移传感器设计与输出特性
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TH711

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国家自然科学基金(52377007)、河北省自然科学基金(E2022202067)项目资助


Design and output characteristics of magnetostrictive displacement sensor with magnetoelectric coupling and small blind area
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    摘要:

    针对液压缸、精密机械等安装空间有限、精度要求高的位移测量场景,本文提出了一种磁电耦合传感构型的高精度小盲 区磁致伸缩位移传感器。 该传感器的信号检测元件采用 Co70Fe30 / PZT-5/ Co70Fe30 磁电复合材料作为核心敏感材料,该复合材 料具有纵向磁化-横向极化的工作模式。 基于玻尔兹曼统计量、磁电效应和逆磁致伸缩效应建立了磁电耦合式磁致伸缩位移 传感器的输出电压模型,并选用直径为 0. 5 mm 的 Fe46. 5Ni 48. 5Cr2Ti 2. 5Al 0. 5(后简称 Fe-Ni)波导丝搭建了脉冲电流、轴向偏置磁场 可调的实验平台,验证了模型的准确性。 确定了传感器的最佳激励脉冲电流为 23 A 和最佳偏置磁场为 30 kA/ m,此时的输出 电压为 412 mV。 以 Fe-Ni 为波导丝材料,基于 Co70Fe30 / PZT-5/ Co70Fe30 磁电复合材料,设计了磁电耦合式磁致伸缩位移传感器 样机,并搭建了位移传感器测量校准平台,测试得到样机具有±0. 02 mm 的测量精度以及 15 mm 的盲区距离,与同参数的传统 线圈传感式磁致伸缩位移传感器相比精度提高了 33% ,盲区距离减小了 85% 。

    Abstract:

    A high-precision and small-blind magnetostrictive displacement sensor with a magnetoelectric coupling sensor configuration was proposed for the displacement measurement scenarios where the installation space is limited, such as in electro-hydraulic power system, hydraulic cylinder and precision machinery, and where measurement accuracy is required. The signal detection element of the sensor adopts Co70Fe30 / PZT-5/ Co70Fe30 magnetoelectric composite as the core sensitive material, which operates in a longitudinal magnetizationtransverse polarization operating mode. An adjustable experimental platform was set up for pulse current and axial bias magnetic field, using a 0. 5 mm diameter Fe46. 5Ni 48. 5Cr2Ti 2. 5Al 0. 5 waveguide to verify the accuracy of the model. The optimal excitation pulse current range of the sensor is 15~30 A and the optimal bias magnetic field range is 15~25 kA/ m. Using Fe-Ni as waveguide wire material and Co70Fe30 / PZT-5/ Co70Fe30 magnetoelectric composite material, a prototype magnetoelectric coupling magnetostrictive displacement sensor was designed, and the measurement and calibration platform of the displacement sensor was built. The measurement accuracy of the prototype was ± 0. 02 mm, and the distance of a small blind area was 15 mm. Compared with the traditional coil-sensing magnetostrictive displacement sensor with the same parameters, the precision is increased by 33% , and the blind zone distance is reduced by 85% .

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高 亮,李明明,王 千,党文娅,翁 玲.磁电耦合式小盲区磁致伸缩位移传感器设计与输出特性[J].仪器仪表学报,2024,45(10):305-313

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  • 在线发布日期: 2025-01-03
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