基于双磁场的管道非体积损伤检测研究
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TH878

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国家自然科学基金(61871450)、辽宁省兴辽英才计划青年拔尖人才(XLYC2007062)项目资助


Research on non-volume damage of pipeline based on dual magnetic field detection
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    摘要:

    管道应力集中区的应力量化对管道寿命评估及安全预防具有重要作用。 弱磁检测技术是一种有效的应力集中检测方 法,但是管道的硬点也会产生类似的缺陷信号对应力量化分析产生干扰。 本文建立了管道非体积损伤的磁信号检测解析模型, 分析了硬点及应力对管材磁特性参数的影响,对硬点及应力集中区在不同励磁强度下的信号特征进行了研究,提出利用强弱励 磁的双磁场应力检测方法用以排除硬点对应力弱磁信号的干扰,对理论研究进行了试验验证。 研究结果表明:弱励磁下,磁化 强度随应力及硬度增大而减弱。 磁化强度的衰减梯度随应力增大而增大,随硬度增大而减小;强磁激励下,磁化强度随硬度增 大呈近线性减小趋势且不受应力变化影响。 引入信号特征磁敏系数表征不同励磁强度下非体积缺陷的检测能力,10 kA/ m 励 磁下,随着应力增大,磁信号的切向磁敏系数从 1. 54 增强到 25. 87,随着硬度的增大,磁信号的切向磁敏系数从 7. 46 增强到 33. 87,应力及硬点均有较好的识别能力;30 kA/ m 励磁下,随着应力增大,磁信号的切向磁敏系数从 0. 07 增强到 0. 54,随着硬 度的增大,磁信号的切向磁敏系数从 0. 49 增大到 4,硬点仍有较好的识别能力,应力识别能力低,因此利用强弱磁双场检测方 法可以排除硬点对应力检测的干扰。

    Abstract:

    The stress quantification in the stress concentration area of pipeline plays an important role in pipeline life evaluation and safety prevention. Weak magnetic detection technology is an effective stress concentration detection method. However, the presence of hard spots on the pipeline can generate similar signals to those of defects, interfering with stress quantification. This paper establishes an analytical model for the magnetic signal detection of non-volumetric damage in pipelines, analyzing the effects of hard spots and stress on the magnetic properties of the pipe material. The signal characteristics of hard point and stress concentration area are studied under different excitation intensities, and the dual magnetic field stress detection method using strong and weak excitation is proposed to eliminate the interference of hard point on stress weak magnetic signal. Experimental verification of the theoretical research was conducted. The results show that under weak excitation, the magnetization intensity decreases with the increase of stress and hardness. The attenuation gradient of magnetization increases with the increase of stress and decreases with the increase of hardness. Under strong magnetic excitation, the magnetization decreases linearly with the increase of hardness and is not affected by the change of stress. The signal characteristic magnetic sensitivity coefficient is introduced to characterize the detection ability of non-volume defects under different excitation intensities. Under 10 kA/ m excitation, the tangential magnetic sensitivity coefficient of magnetic signal increases from 1. 54 to 25. 87 with the increase of stress, and from 7. 46 to 33. 87 with the increase of hardness. Both stress and hard points have good recognition ability. Under a 30 kA/ m excitation, the tangential magnetic sensitivity coefficient of the magnetic signal increases from 0. 07 to 0. 54 as stress increases and from 0. 49 to 4 as hardness increases, with hard spots being well identified but low stress identification capability. Therefore, the use of strong and weak magnetic two-field detection method can eliminate the interference of hard point on stress detection.

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刘 斌,罗 宁,武梓涵,何璐瑶,杨理践.基于双磁场的管道非体积损伤检测研究[J].仪器仪表学报,2024,45(8):77-91

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  • 在线发布日期: 2024-12-18
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