面向工件自动化装配的空间位姿柔性接触式测量方法研究
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TH39

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Research on the flexible contact measurement method for spatial pose in automated assembly of workpieces
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    摘要:

    自动化装配精度极其依赖于自动化位姿测量精度。 目前常用的位姿测量方法基于非接触式测量方法,该方法随光照、 畸变等影响鲁棒性不高。 为提高位姿测量柔性和鲁棒性,本文提出一种基于接触式位姿测量方法,该方法基于多测针接触式测 量系统,通过解耦将位姿调节量转化为姿态、圆心、相位相互独立的测算量。 首先采用视觉引导方式构建视觉坐标系实现点位 测量路径自更新实现柔性测量,然后通过测量工件平面、圆周、孔位圆周获取坐标点位,最后采用最小二乘法拟合平面并将圆周 点位进行投影拟合圆心,求解定位孔圆心构成的向量空间夹角得到姿态、相位及圆心的调整量。 本文所述方法可以提高测量效 率,解耦调整方式大大降低了位姿联调的相互影响,提高了位姿测量的柔性和鲁棒性。 通过实验对本文所提方法的有效性进行 验证,实验结果表明:采用空间位姿柔性接触式测量方法进行测量后调整,其工件相对位置偏差在 0. 075 mm 以下,姿态角度偏 差在 0. 02°以下,相位角度偏差在 0. 055°以下。

    Abstract:

    The accuracy of automated assembly heavily depends on the accuracy of automated pose measurement. The commonly used pose measurement methods are based on non-contact measurement methods, which have low robustness due to lighting, distortion, and other factors. To improve the flexibility and robustness of pose measurement, this article proposes a contact-based pose measurement method. This method is based on a multi-probe contact measurement system and decouples the pose adjustment into independent measurements of pose, center, and phase. Firstly, a visual coordinate system is established by using visual guidance to achieve flexible measurement through self-updating of point measurement paths. Subsequently, coordinate points are obtained by measuring the workpiece plane, circumference, and hole circumference. Finally, the least squares method is used to fit the plane and project the circumference points to fit the center of the circle. The vector space angle formed by the center of the positioning hole is solved to obtain the adjustment of posture, phase, and center. The proposed method can improve measurement efficiency, and the decoupling adjustment method greatly reduces the mutual influence of pose tuning, improving the flexibility and robustness of pose measurement. The effectiveness of the proposed method is evaluated through experiments. The experimental results show that the relative position deviation of the workpiece is less than 0. 075 mm, the attitude angle deviation is less than 0. 02°, and the phase angle deviation is less than 0. 055° after the adjustment of the space pose flexible contact measurement method.

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郭文婷,陈东生,程思博,孙若依.面向工件自动化装配的空间位姿柔性接触式测量方法研究[J].仪器仪表学报,2024,45(4):75-83

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  • 在线发布日期: 2024-07-15
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