叶片型面视觉检测系统设计与实现
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TH164 TH721

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国家自然科学基金(62073245, 62173248)项目资助


Design and implementation of the blade profile detection system based on computer vision
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    摘要:

    航空发动机压气机叶片审理和验收是其研制周期中不可或缺的环节,为改善传统人工叶片审理流程费时费力、不确定 性高等问题,设计了一种基于机器视觉的发动机叶片型面检测系统。 首先,针对工业生产中普遍使用的三坐标检测仪叶片测量 法,完成对便携文件格式的批量图像提取,并利用颜色匹配和霍夫变换的方法完成叶片图像的超差判断;其次,对于无超差的叶 片图像,利用颜色匹配和形态学算子等手段完成叶片图像的增强,提高有效信息占比,并训练残差网络完成叶片前后缘形态异 常的分类任务;最后,针对大量图像数据的标注任务,设计普适性高的图像分类标注程序,并设计叶片质量检测程序在叶片图像 数据集上验证了系统对叶片超差判断和异常识别的有效性。 实验表明,该系统对叶片有超差和无超差异常的识别准确率分别 达到 100% 和 92. 9% ,可以满足工业生产实际需求。

    Abstract:

    The review of aero-engine compressor blades is an indispensable part of its development cycle. To improve the traditional manual blade review process, which is time-consuming, laborious, and highly uncertain, an engine blade profile detection system based on computer vision is designed. Firstly, to achieve the blade measurement of three-coordinate detector commonly used in industrial production, the batch image extraction for portable document format is completed. The out-of-tolerance judgment of blade image is completed by using color matching and Hough transform. Secondly, for the blade image within tolerance, color matching and morphological operators are used to enhance the blade image, which improves the ratio of valuable information. A residual network is trained to complete the task of morphological anomaly detection of the blade edges. Finally, to facilitate the labeling task on a massive image dataset, a universal image classification and labeling program is designed, and a blade quality detection program is designed to verify the effectiveness of the system for blade out-of-tolerance judgment and anomaly recognition on the blade image dataset. The experiment shows that the accuracy of the system for identifying anomalies in blades with or without out-of-tolerance reaches 100% and 92. 9% , respectively, which could satisfy actual needs of industrial production.

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杨亚东,刘 鹏,周光亮,陈启军,李 游.叶片型面视觉检测系统设计与实现[J].仪器仪表学报,2023,44(6):213-222

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  • 在线发布日期: 2023-09-20
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