基于响应面法的高温应变计敏感栅结构优化研究
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沈阳航空航天大学博士启动基金(120421004)项目资助


Sensitive grid structure optimization of high temperature strain gauge based on response surface methodology
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    摘要:

    高温应变计是航空发动机重要的研保条件,为满足其更高的使用要求,对高温应变计敏感栅结构参数进行了优化。 首 先,采用有限元计算方法分析了考虑温度误差后敏感栅栅丝长度、栅丝间距和栅丝弯数对测量误差和疲劳寿命的影响;然后,基 于响应面法建立了测量误差和疲劳寿命响应面模型,利用多目标灰狼算法进行了结构参数优化设计,得到了 Pareto 最优解集; 最后,根据优化结果制备高温应变计进行了高温振动疲劳试验。 研究结果表明,不同参数组合的敏感栅结构对高温应变计的性 能影响不同。 结合高温应变计制备需求与性能对比来评估得到的 Pareto 最优解集,得到了一个最优敏感栅结构。 高温下优化 后的应变计疲劳寿命较优化前相比提升了 30. 4% ,优化效果显著。

    Abstract:

    High temperature strain gauge is an important research assurance for aero-engines. To meet its higher use requirements, the structural parameters of high temperature strain gauge sensitive grid are optimized. Firstly, the influence of wire length, wire spacing and wire bending number on the measurement error and fatigue life of sensitive grid is analyzed by the finite element method considering the temperature error. Secondly, the response surface model of measurement error and fatigue life is formulated, which is based on response surface methodology. The multi-objective gray wolf algorithm is used to perform the structural parameter optimization, and the Pareto optimal solution set is obtained. Finally, according to the optimization results, a high temperature strain gauge is prepared for high temperature vibration fatigue test. The simulation results show that the sensitive grid structure with different parameter combinations has different effects on the performance of the high temperature strain gauge. The Pareto optimal solution set is evaluated by comparing the production requirements and performance of the high temperature strain gauge, and an optimal sensitive grid structure is obtained. The fatigue life of the optimized strain gauge at high temperature is increased by 30. 4% compared with that before optimization, and the optimization effect is remarkable.

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张凤玲,张 旭,艾延廷,赵亚芝.基于响应面法的高温应变计敏感栅结构优化研究[J].仪器仪表学报,2023,44(6):144-155

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  • 在线发布日期: 2023-09-20
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