复合材料曲面构件缺陷超声三维成像方法
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TB553 TH878

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航空基金(2020Z049052002)、中国博士后科学基金(2021TQ0148)项目资助


A 3D ultrasonic imaging method for defects of composite curved components
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    摘要:

    针对目前复合材料曲面结构缺陷检测技术存在的检测结果不直观、效率低等问题,提出一种基于超声相控阵的缺陷三 维成像方法。 使用三维激光扫描仪获取曲面的点云模型,通过平行截面法规划检测路径,然后使用相控阵轮式探头采集超声图 像数据。 利用均匀三次 B 样条函数拟合检测路径与曲面,根据扫查步长和图像序列关系计算超声图像数据点的空间位置以生 成超声点云集。 最后利用体素化降采样方法对超声检测结果进行重建,实现复合材料内部缺陷的三维成像。 实验结果表明,本 文方法的缺陷成像结果与 CT 检测结果的平均误差为 1. 14 mm,能够快速准确地重建缺陷的位置、形状与尺寸信息,实现复合材 料曲面样件内部缺陷的精确表征。

    Abstract:

    The current technology for defect detection of composite curved components has problems of unintuitive detection results and low detection efficiency. To address these issues, a three-dimensional defect imaging method based on the phased array ultrasound is proposed. Three-dimensional scanning technology is used to obtain the surface model of the curved surface, and the parallel section method is used to design the detection trajectory. Then, the sequence of two-dimensional ultrasound data is collected by the phased array ultrasonic wheel probe. The polynomial method is used to fit the detection trajectory curve function. The normal vector and space coordinates of the two-dimensional ultrasound data are calculated according to the scan step length and the sequence relationship. The ultrasound point cloud set is generated. Finally, the voxelization down-sampling method is used to realize the three-dimensional imaging of the internal defects of the composite material. Experimental results show that the average error of defect imaging results between ultrasonic detection and CT detection is 1. 14 mm, which proves that the proposed method can quickly reconstruct the location, shape and size information of the defects, and accurately characterize of the internal defects of the composite material curved sample.

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赵志鹏,戴 宁,周 鑫,程筱胜,代洪庆.复合材料曲面构件缺陷超声三维成像方法[J].仪器仪表学报,2022,43(7):257-266

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  • 在线发布日期: 2023-02-06
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