提升高温应变计寿命及精度的结构优化方法研究
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TH73

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沈阳航空航天大学博士启动基金(120421004)项目资助


Research on the structural optimization method to improve the service life and accuracy of high temperature strain gauge
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    摘要:

    高温应变电测技术广泛应用于航空发动机热端部件应力状态测量,如何将高温应变计的各部分结构参数进行合理搭 配,以提高应变计灵敏度及使用寿命,在工程中具有十分重要的价值。 首先,针对影响高温应变计测量误差与疲劳寿命这两个 目标,分别建立简支梁-测量误差模型与悬臂梁-疲劳寿命模型;然后,经有限元分析得到各个参数变化对应变计测量误差以及 疲劳寿命的影响规律,进而筛选出待优化的参数;接着,采用遗传算法与响应面法相结合对高温应变计进行优化;最后,通过试 验对最终优化结果进行验证。 结果表明,单参数分析法能直观反映各个参数对应变计灵敏度与寿命的影响规律,基于响应面模 型和多目标遗传算法的优化,可得出高温应变计栅丝直径、栅丝长度、栅丝间距、栅丝弯数、基底厚度 5 个参数的最佳参数组合; 优化后的测量误差为 0. 255% ,疲劳寿命达到 2. 384 6×10 7 次循环;试验验证结果表明,多目标优化后测量误差降低了 89. 2% , 疲劳寿命提升了 10. 14% 。

    Abstract:

    The high temperature strain electric measurement technology has been widely used in the stress state measurement of the hot end parts of aeroengines. How to rationally match the structural parameters of the high temperature strain gauge to improve the sensitivity and service life of the strain gauge is of great importance in engineering. Firstly, a simple beam-measurement error model and a cantilever beam-fatigue life model are formulated for two objectives of affecting the measurement error and fatigue life of the high temperature strain gauge. Secondly, the influence rule of each parameter variation on strain gauge measurement error and fatigue life is analyzed by finite element analysis, and the parameters to be optimized are selected. Then, the genetic algorithm combined with response surface method is used to optimize the high temperature strain gauge. Finally, the optimization results are evaluated by experiments. Results show that the single-parameter analysis method can directly reflect the influence of each parameter on the sensitivity and life of strain gauge. Based on the optimization of response surface model and the multi-objective genetic algorithm, the optimal parameter combination of five parameters of high temperature strain gauge including grid wire diameter, grid wire length, grid wire spacing, grid wire bending number and base thickness can be obtained. The optimized measurement error is 0. 255% and the fatigue life is 2. 384 6×10 7 cycles. Experimental results show that the measurement error is reduced by 89. 2% and the fatigue life is increased by 10. 14% after multi-objective optimization.

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艾延廷,刘 明,张凤玲,张 旭,赵亚芝.提升高温应变计寿命及精度的结构优化方法研究[J].仪器仪表学报,2022,43(6):151-161

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  • 在线发布日期: 2023-02-06
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