基于双轴 TMR 电磁传感器的裂纹检测方法研究
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TM154 TH878

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国家重点研发计划 NQI 重点专项项目( 2017YFF0209700)、国家自然科学基金( 51671216)、中国特种设备检测研究院青年基金(2018 青年 09)、江苏高校优势学科建设工程项目资助


Research on crack detection method based on double axis TMR electromagnetic sensor
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    摘要:

    针对单一激励交流电磁探头检测任意方向裂纹容易出现漏检问题,设计了用于检测奥氏体不锈钢表面斜裂纹的新型双 激励传感器,建立了奥氏体不锈钢表面裂纹交流电磁场检测仿真模型,开发了基于新型双激励传感器和高分辨率隧道效应磁阻 传感器的金属平板表面裂纹检测系统。 基于理论模型和试验系统研究了试件上裂纹走向和裂纹宽度对传感器拾取到磁场分量 幅值的影响规律,研究了裂纹检测与方向判定方法。 仿真和实验结果表明,利用磁场分量 Bx、By 畸变特征能够以相同的灵敏度 检测出试件表面尺寸为 15 mm×0. 2 mm、深度大于 3 mm 的微小裂纹,并实现裂纹方向判定。 引入宽度补偿参数后减小了横向、 纵向裂纹判定误差,判定误差最大为 3. 9°。

    Abstract:

    Aiming at the problem that when a single excitation AC electromagnetic probe is used to detect cracks in arbitrary direction, missing detection happens easily, a novel dual excitation sensor for detecting the oblique cracks on the surface of Austenitic stainless steels is designed. A simulation model for the detection of surface cracks of Austenitic stainless steel with alternating current field measurement is established. A metal plate surface crack detection system based on a novel double-excitation sensor and high-resolution TMR sensors was developed. Based on the theoretical model and experiment system, the influence rule of crack orientation and crack width on the magnetic field component amplitude picked up by the sensor are studied. Simulation and experiment results show that using the distortion characteristics of magnetic field components Bx, By, the tiny cracks with surface dimension of 15 mm×0. 2 mm and depth greater than 3 mm can be detected with the same sensitivity, and the determination of the crack direction can be achieved. After the width compensation parameter is introduced the determination errors of transverse and longitudinal cracks are reduced, and the maximum determination error is 3. 9°.

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闫 梁,万本例,胡 斌,范孟豹.基于双轴 TMR 电磁传感器的裂纹检测方法研究[J].仪器仪表学报,2021,(9):106-114

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  • 在线发布日期: 2023-06-28
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