钢轨踏面裂纹电磁超声表面波同步挤压小波快速成像检测研究*
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中图分类号: TH878TB552文献标识码: A国家标准学科分类代码: 46040

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*基金项目:国家自然科学基金(51705231)、江西省自然科学基金(20192ACBL20052)、江西省科技厅科技计划 (20192BCD40028)、南昌航空大学研究生创新专项资金(校级项目)(YC2019039)、江西省青年科学基金(20181BAB216020)、声场声信息国家重点实验室开放课题(SKLA201912)、江西省教育厅科技项目(GJJ170613)资助


Research on rapid imaging detection of electromagnetic ultrasonic surface wave synchrosqueezed wavelet for rail tread cracks
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    摘要:

    摘要:钢轨踏面在车轮的重复载荷作用下会产生滚动接触疲劳裂纹。钢轨踏面裂纹是典型的滚动接触疲劳裂纹,该类裂纹容易从轨头往下发展导致钢轨断裂,对行车安全造成重大隐患。首先采用有限元数值方法分析超声表面波与钢轨踏面裂纹的作用规律,研究了低频超声表面波在不同倾角、不同深度踏面裂纹上的散射特性及反射回波时域信号响应特点。其次,设计制作了中心频率为03 MHz的表面波电磁超声换能器(EMAT),对钢轨踏面斜裂纹进行B扫成像检测,以更好地识别显示裂纹。为克服EMAT提离对信号回波的影响以及适应快速巡查检测,对裂纹反射回波采用同步挤压小波变换(SWT)进行去噪和重建,实现了B扫快速成像。研究结果表明,所设计的表面波EMAT能够有效地检测钢轨踏面上的多个裂纹,采用同步挤压小波变换处理回波信号后,超声回波信噪比至少提高883 dB,可显著提高B扫成像清晰度和检测速度。

    Abstract:

    Abstract:Under the repeated load of the wheel, the rail tread is prone to fatigue cracks. Rail tread cracks are typical rolling contact fatigue cracks. These cracks can extend from the railhead to its downside, and it may cause the breakdown of the railhead. It brings hidden huge damage to transport safety. Firstly, the finite element method is used to analyze the interaction law between ultrasonic surface waves and the cracks in the rail tread. The scattering features and ultrasonic reflection behaviors of the lowfrequency surface waves are analyzed when inclination angles and depths of the cracks on the tread change. Secondly, a surface wave electromagnetic acoustic transducer (EMAT) with a center frequency of 03 MHz is designed and established. Then, the Bscan imaging inspection is performed on the rail tread with oblique cracks to identify the cracks intuitively. To improve the worse signaltonoise ratio (SNR) of the EMAT with a larger liftoff and conducting highspeed detection, the crackreflected ultrasonic echo is denoised and reconstructed by synchrosqueezed wavelet transform (SWT). The Bscan images can be rapidly constructed by using SWT. Results show that the designed surface wave EMAT can effectively detect multiple cracks in the rail tread. SNR of the ultrasonic echos is improved at least 883 dB by using SWT denoising method. In addition, the clarity of the Bscan image and the detection efficiency are effectively enhanced.

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胡松涛,石文泽,卢超,陈果,沈功田.钢轨踏面裂纹电磁超声表面波同步挤压小波快速成像检测研究*[J].仪器仪表学报,2020,41(1):35-46

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  • 在线发布日期: 2022-01-11
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