双螺线管套管结构的液压油金属颗粒检测传感器
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TP212.1TH73

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国家自然科学基金(51679022,51879020)、中央高校基本科研业务费专项资金(3132017013)资助


Hydraulic oil metal particles detecting sensor of dualsolenoid coil with casing structure
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    摘要:

    提出一种双螺线管套管结构的液压油液金属颗粒检测传感器。理论分析表明,套管结构传感器能够耦合外部螺线管线圈磁场强度和利用双螺线管线圈之间的互感,有效增加金属颗粒通过检测区域的电感变化量。选择电感变化量、平均噪声、信噪比作为传感器检测效果评价指标,对比实验的统计结果表明,检测相同粒径的金属颗粒,套管结构传感器不但未增加检测噪声,而且在电感变化量、信噪比方面都要优于单管结构传感器,随着铁颗粒粒径的增加,其检测效果的优越性越明显。检测直径为110~120 μm铁颗粒和铜颗粒时,电感变化量分别提升24和17倍,其检测信噪比均提升18倍。颗粒检测下限实验表明,套管结构传感器能够检测直径大于30 μm的铁颗粒和直径大于90 μm的铜颗粒。研究对提高螺线管型电感检测传感器的检测灵敏度具有参考价值。

    Abstract:

    A hydraulic oil metal particle detection sensor based on the dualsolenoid coil with casing structure is proposed. Theoretical analysis shows that the casing structure sensor can couple the magnetic field intensity of external solenoid coil and utilize the mutual inductance between double solenoid coils. In this way, the inductance variation of metal particles through the detection area is increased effectively. Inductance variation, average noise, and signaltonoise ratio are selected as metrics for measuring the detection sensitivity. Comparative experiments show that the casing structure sensor not only does not increase detection noise, but also is superior to single solenoid structure sensor in terms of inductance variation and signaltonoise ratio for the detection of same metal particles. With the increase of iron particle size, the superiority of detection ability is more obvious. When it detects iron particles and copper particles ranging from 110 to 120 μm, the inductance variation increases by 24 times and 17 times respectively. Compared with those of single solenoid structure sensor, the signaltonoise ratio increases by 18 times. The lower limit of particle detection experiments show that the casing structure sensor can detect iron particles with diameter larger than 30 μm and copper particles with diameter larger than 90 μm. The research has reference significance for improving the detection sensitivity of solenoid inductance sensor.

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马来好,张洪朋,乔卫亮,徐志伟,陈海泉.双螺线管套管结构的液压油金属颗粒检测传感器[J].仪器仪表学报,2019,40(7):216-223

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  • 在线发布日期: 2022-02-17
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