双螺线圈式液压油微污染物检测传感器
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TP212.1TH73

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国家自然科学基金(51679022)、中央高校基本科研业务费专项资金(3132017013)资助项目


Hydraulic oil micro contaminant detection sensor based on double solenoid
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    摘要:

    设计了一种多参数的油液污染物检测传感器,该传感器在单螺线圈电感式传感器的基础上,增加了一个螺线管线圈,可以进行电感检测和电容检测。电感检测可以区分油液中的铁磁性颗粒和非铁磁性颗粒;电容检测可以区分油液中水和空气。相对于传统单线圈式传感器,本次设计不仅实现了油液污染物的多参数检测,同时采用线径更小、匝数更多的螺线圈,增加了传感器的检测灵敏度。利用该传感器搭建的实验平台进行检测实验:电感检测时可以检测直径大于20 μm的铁颗粒和直径大于80 μm的铜颗粒;电容检测时可以检测直径大于90~100 μm水滴和直径大于160~170 μm气泡。该设计研究为油液污染物快速检测提供了一种新的方法,对于机械设备故障诊断与寿命预测等领域具有一定的意义。

    Abstract:

    A multiparameter oil contaminant detection sensor is designed. Based on singlespiral inductive sensor, the sensor adds another solenoid coil, which can perform inductance detection and capacitance detection. Inductance detection distinguishes between ferromagnetic particles and nonferromagnetic particles in oil; capacitance detection distinguishes between water and air in oil. Compared with traditional singlecoil sensor, this design not only realizes the multiparameter detection of oil contaminants, but also adopts the spiral coil with smaller wire diameter and more turns, which increases the detection sensitivity of the sensor. The experiment platform built with the proposed sensor is used to carry out test experiment. The iron particles with diameter greater than 20 μm and the copper particles with diameter greater than 90 μm can be detected during inductance test; the water drops with diameter greater than 90~100 μm and the air bubbles with diameter greater than 160~170 μm can be detected during capacitance detection. This study and design provides a new method for the rapid detection of oil contaminants, which has certain significance for the field of mechanical equipment fault diagnosis and life prediction.

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白晨朝,张洪朋,曾霖,赵旭鹏,孙广涛.双螺线圈式液压油微污染物检测传感器[J].仪器仪表学报,2019,40(6):16-22

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  • 在线发布日期: 2022-02-10
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