基于TOFD周向扫查的厚壁管道倾斜裂纹精准定量
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TB553 TH142

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国家重点基础研究发展计划(973计划)(2015CB057306)、中央高校基本科研业务费专项资金(DUT17RC(4)02)项目资助


Accurate quantification of inclined cracks in thickwalled pipes based on TOFD circumferential scanning
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    摘要:

    利用超声衍射时差法(TOFD)对厚壁管道实施周向扫查时,曲率表面与直通波路径不重合,引起倾斜裂纹长度和角度定量误差。为实现深层裂纹检测,提高探头中心距(PCS)进一步增加检测误差。考虑管道外壁曲率半径、PCS与裂纹端点深度之间的几何关系,开展厚壁管道倾斜裂纹精准定量研究。推导厚壁管道TOFD检测周向扫查时,裂纹长度和倾斜角度定量公式,并对比优化前后检测误差。仿真研究表明,对壁厚300 mm,外壁曲率半径1480 mm的碳钢管道内,长度40 mm,倾斜角度10°~50°的裂纹实施检测时,长度和倾斜角度定量误差分别下降可达010 mm和158°。实验针对碳钢管道试块中长度40 mm,倾斜角度30°的裂纹,长度和倾斜角度定量误差从030 mm和274°,降低至027 mm和028°。所述方法可适用于不同曲率管道内部倾斜裂纹定量检测,应用范围较广。

    Abstract:

    When the circumferential scanning for thickwalled pipe is carried out with ultrasonic time of flight diffraction (TOFD), the ray path of lateral wave is inconsistent with the curved surface, which leads to the quantitative errors of length and angle for inclined cracks. To achieve deep crack detection, the probe center spacing (PCS) may be increased, which further increases the measurement errors. In this paper, considering the geometrical relationship among the curvature radius of pipe outer wall, PCS and crack tip depth, the accurate quantification study of the inclined cracks in thickwalled pipes is conducted. The quantitative formulas for the crack length and inclined angle are deduced for the detection of thickwalled pipes with circumferential scanning of TOFD, and the measurement errors before and after optimization are compared. The simulation results show that the quantitative errors of crack length and inclined angle are reduced by 010 mm and 158°, respectively for the crack with crack length of 40 mm and inclined angle of 10°~50° in the carbon steel pipe with wall thickness of 300 mm and curvature radius of outer wall of 1480 mm. Experiment on a carbon steel pipe specimen was conducted. In the experiment, the quantitative errors of crack length and inclined angle are reduced from 030 mm and 274° down to 027 mm and 028°, respectively for the crack with crack length of 40 mm and inclined angle of 30°. The proposed method is suitable for the quantitative detection of inclined cracks in pipes with different curvature radii, and has wide application fields.

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马天天,林莉,张东辉,严宇,金士杰.基于TOFD周向扫查的厚壁管道倾斜裂纹精准定量[J].仪器仪表学报,2019,40(3):23-29

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  • 在线发布日期: 2022-01-14
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